Engine overhaul - Update March 2019

Some of my Links have died for both - so will try to sort those out soon.

I am also slowly converting the newer pages over to a differenr format - easier for links on a phone etc ( ie bigger link buttons )

After several conversations with a french owner of a 1gm10 - in need of retoration - the following info has come to light ( or at least a glimmer )

Ribparts Marine - DO have oversized piston and rings @ 0.25 - but they are listed under 2gm20 parts - and the no they quote has been superseeded ? - but the part no below provides concrete part listings ( as at dec 2019 )

All three engines - 1gm10 - 2 20 and 3 gm30 all use the same piston.

There used to be 0.5 oversized listed on Rib Parts under 2gm10 - but no longer. I believe they were in production - so if desperate try any of the links below ( 2019 )

I have a feeling the 0.5mm oversized were essentially a gm20/ 30 part - and as all three use the same part no piston assembly - they do not recommend overboring the 1gm10 to 0.5mm.They do state in the manual it can be rebored 0.25 however. ?

But the 0.5 overbore is a grey area - something must be ok with 0.5mm as Yanmar mage a set ! Even in the text in the manual for 2 gm and 3 gm they still say - do not overbore past 0.25 ? So who knows ?

As far as 0.25 oversized is concerned - my old links are dead.

As of Feb 2019 -

Standard part no Piston and rings as stock - 105311-22090

Plus 0.25 Piston and rings set is - 105325-22570

( checked at Dec 2019 )

bottomlinemarine.com ( uk based ) had them in stock ( £ 167 ) this is a very thorough parts source fo genuine yanmar parts !

Toad marine in USA has them in stock as at Feb 2019.

0.25 OS can be sourced also at

https://www.dutchengineparts.nl/home-nl/

and

https://www.abma-sneek.nl/

and as stated above - Rib Parts marine have them listed under the 2 gm 20 parts fiches - 0.25 OS piston and rings in stock. The part no I quoted under the engine overhaul pages for OS 0.25 is correct.

The links I gave for the Yanmar workshop manual have changed - and for the good ! The new version manual identical to the one I bought from Yanmar is free at manuals.lib.

See here on the engine page for a direct download from this site ( pdf )

The index is a little awkward - as its 480 odd pages - it has a page preview, but thats in page no - but the index is in section no/page in section !!!

I have modifed the index page with the page no start for the section - which makes it easier. Its only 14 mb pdf - no point zipping it.

The other manual - the older one - is still available, but a different link.

Its chunky at 64 mb - but whats that these days .

here for direct if you want - see above link.